STEAM PACK (NON - IBR)
Gas / Diesel/Heavy Oil/ Dual Fuel FIRED FULLY AUTOMATIC HOT AIR / STEAM GENERATOR
i - Type -4 Pass Vertical, Non-IBR Coil Type Instant Steam Generator
ii - Capacity - 100 kg/hr to 850 kg/hr F & A 30° C
100 kg/hr to 1000 kg/hr F & A 100° C
iii - Working Pressure - Up to 15 kg/cm2 (g) and above
iv - Fuel - Gas / Diesel/Heavy Oil/ Dual Fuel
v - Thermal Efficiency - 93% + 1% based on N.C.V. of Fuels
vi - Heat Recovery Unit - Economiser
vii - Dryness Fraction - 0.9
vii - Air Preheater - In-built
CONTAMINATION FREE PHARMACEUTICAL / FOOD GRADE HOT AIR AVAILABLE
UNITS FIRED WITH AGRO BASED FUELS LIKECOAL / WOOD / BAGASSECANBEOFFERED
I - Vertical Coil type forced Water circulation instant Steam / Hot Air Generators.
ii - Spirally wound Steam Coil concentrically placed within the assembly formed by outer shell and inner shell.
iii - The passage between inner shell and outer shell provided with the Radiator along with the Radiator itself act as a Combustion Air Preheater.
iv - The material of construction for Steam Coil is BOILER QUALITY STEEL.
v - Steam Coil hydraulically tested for pressure of 55 kg/cm2 applied for about 30 minutes.
vi - Burner components and Air Cone manufactured out of heavy gauge STAINLESS STEEL sheets.
vii - Blower provided with statically and dynamically balanced impeller for smooth operation.
viii - Economiser installed in such a way so as to RECOVER maximum possible heat from the flue gases.
ix - The control panel is SWITCH GEARED with easy available standard components from market to increase independence.
i - Fully automatic operation with ON-OFF modulation of Burner for smaller capacities and HIGH-LOW ON-OFF/continuous modulation larger capacities
ii - All the automatic operations are controlled through a control panel supplied along with the unit
ii - The Burner is of pressure atomizing type and self igniting maintaining CLEAN and SMOKELESS COMBUSTION throughout the operation
iii - Precisely tuned Air flow rate with fuel burning rates give accurate desired quantity of Air
iv - Modulating Burner ensures high efficiency and no wastage of heat
v - The unit operates in such a way that it burns only necessary quantity of fuel Oil proportional to heat demand from plant giving highest overall thermal efficiency
vi - A Digital Temperature Controller senses the heat demand in the plant and controls the Burner ON-OFF/HIGH-LOW modulation maintaining minimum fuel consumption
vii - In case of any abnormal operating condition the unit stops its function safely and goes to lockout by giving audiovisual alarm
viii - Instant Hot Air from cold start (within 15-20 min.) ensuring no loss of fuel and time during initial warming up period
ix - Shutting off period is also very small ensuring negligible residual heat loss at atmosphere
x - Simple starting and stopping formalities
Ideally suitable for batch processes as well as continuous operation
i - Flame failure device
ii - Low Air flow cutout
iii - Super heat controller
iv - Motor protection relays, fuses etc.
HIGH FUEL EFFECIENCY
i - High overall thermal efficiency of 87% on GCV of fuel Oil and 94% on NCV of fuel Oil for stack temperature less than 250°C
ii - Three flue gas passes giving maximum total length of flue gas travel along with large residence time of gases ensuring a very effective heat transfer
iii - Extra large furnace volume giving complete combustion of Oil, with no Carbon formation and hence no maintenance
iv - Large radiation heat transfer area directly exposed to furnace promising high effectiveness of heat transfer area
v - Large overall heat transfer area and hence low heat flux densities
vi – Save up to 80% on energy costs compared to electrical heating
APPLICATION AND ADVANTAGES
i - AIRPACK in conjunction with suitable drying chamber eliminates costly and maintenance prone Steam Boiler/Thermic Fluid based dryer. This saves 13% energy costs
ii - AIRPACK and drying chamber/drying oven combination saves 75-80% on energy bills compared to electrically heated dryers
iii - AIRPACK finds typical applications in Spray Dryers, Fluid Bed Dryers, Ovens, Curing Chambers, Drying Chambers etc. Such applications are in Textiles, Painting Industries, Bakery, Food Processing, Chemical Processing, Drying Systems